Mechanical Services

Expert preventative and corrective maintenance solutions to optimize your industrial equipment performance

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Mechanical Services & Turnkey Blind-to-Blind Execution

We deliver full-scope mechanical services and turnkey blind-to-blind solutions for critical process equipment in refineries, petrochemical facilities, and gas plants. Our expertise spans exchangers, boilers, heaters, tray towers, and packed towers—all executed with precision, safety, and schedule discipline.

With highly trained crews, certified procedures, and strict QA/QC, we perform all work to original manufacturer specifications and regulatory standards. Whether you're planning a scheduled turnaround or responding to an unplanned outage, we provide responsive, accountable, and technically sound execution.

Our turnkey blind-to-blind model ensures total control from the first blind break to the final torque. We manage every phase—scaffolding, rigging, machining, welding, cleaning, inspection, and documentation—so you benefit from a single point of contact, reduced downtime, and guaranteed mechanical integrity.

Service Capabilities

Heat Exchangers

  • Bundle extraction and installation (horizontal & vertical)
  • Retubing and plugging (carbon steel, stainless, alloy)
  • Chemical, hydroblast, or mechanical cleaning
  • Shell and channel head repairs per OEM specs
  • Hydrotesting and certified leak detection

Boilers

  • Tube repair and replacement (radiant, convection, economizer, drums)
  • Refractory removal and installation (castables, plastics, brick)
  • ASME/NBIC code repairs and modifications
  • Drum and header restoration to original tolerances

Process Heaters

  • Tube and header replacement for fired heaters
  • Radiant and convection zone refractory services
  • Structural and welding modifications to OEM specifications
  • Retrofit support for throughput and process changes

Tray Towers

  • Removal and installation of sieve, valve, and bubble cap trays
  • Laser leveling of tray decks and supports
  • Tray repairs performed to original manufacturer specifications
  • Tower modification and reconfiguration for process upgrades

Packed Towers

  • Packing removal and installation (random and structured)
  • Liquid/vapor distributor and support system repair
  • OEM-compliant nozzle and internal restoration
  • Full internal inspection and documentation

Turnkey Blind-to-Blind Execution

  • Rigging and heavy lifting
  • Scaffolding and confined space access
  • Hydroblasting, chemical cleaning, and waste handling
  • Welding, field machining, torqueing, and bolt-up
  • QA/QC oversight, pressure testing, and reporting

One Source. Total Accountability.

By managing the complete mechanical scope under one roof, we eliminate handoffs, reduce delays, and ensure every job is delivered safely, efficiently, and to spec. We bring peace of mind through end-to-end ownership—and results you can rely on.

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Mechanical Services
Mechanical Services

Why Choose Falcon for Mechanical Services

25+

Years Experience

Industrial mechanical expertise

98%

Uptime Guarantee

Minimized operational disruption

100%

Safety Record

Zero lost-time incidents

24/7

Emergency Response

Always available when you need us

Need Expert Mechanical Services?

Our team is ready to assess your mechanical maintenance needs and provide customized solutions that keep your operations running smoothly.

Contact Our Team